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Maintaining and Recertifying Environmental Test Chambers

 
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Mjr
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Joined: 13 Jul 2005
Posts: 294

PostPosted: Tue Nov 27, 2007 12:54 pm    Post subject: Maintaining and Recertifying Environmental Test Chambers Reply with quote

This guide is also useful when purchasing Used or Refurbished Environmental Test Chambers.

Choose a reputable company -- one with trained and certified technicians -- to purchase a used chamber recertify your existing test chamber.

A checklist of items techs look at and test are:

Refrigeration System Checklist -- inspect the following and repair/replace as necessary:
    System refrigerant charges checked to make sure they are within spec..
    Compressor oil replaced.
    All filter dryers replaced.
    Refrigeration valves replaced with rapid-cycle valves unless already existing.
    Oil separators replaced unless existing deemed clean.
    Pressure switches added for compressor safety unless already existing.
    Flush refrigeration system w/ nitrogen to eliminate old oil in lines.
    Pressure-test system to find leaks.
    Pull vacuum on system to find leaks.
    Charge system with new environmentally-friendly refrigerants. E.g. R404a and R508b.
    Refrigeration evaporator coils
    Condenser unit
    Compressors


Electrical Checklist -- inspect the following and repair/replace as necessary:
    Contactors, relays
    Heaters
    Fan motors
    Lights, lamps
    Wiring, connectors, harnesses


Controllers -- inspect the following and repair/replace as necessary:
    Older style controllers without tech. support retrofitted with new controllers
    Wiring reconfigured to fit new controller
    Controllers tuned for best performance.
    Chambers larger than 5 cubic ft. equipped with over temperature-protection controller


General inspections and/or revamp:
    All Window
    Castors (wheels)
    All sheet metal components
    Humidity system boilers disassembled + cleaned; Inspect Heating elements + floats
    Demineralizer cartridges -- replace.
    Door gaskets
    Chamber prepped for paint and repainted
    Labels applied to chamber as necessary
    Chamber re-tested after being painted.
    Multiple test profiles run on chamber to ensure reliability. Customer-supplied tests also run upon request Chart results given to customer to verify test results.
    Final checkout to ensure that chamber meets original manufacturers specs.


Optional Tests/Services:
    Extended warranty
    Original compressors replaced with new
    Certified calibration
    Startup and training
    Retrofit from water cooled to air-cooled or visa versa.

    Retrofit with accessories such as:

      Chart Recorder

      Dehumidifier

      Feed-Through Ports

      Extra Shelves

      Water Recycling System

      Heat Boost for Faster Temperature Ramp-Up Rates.

      LN2 or CO2 Boost for Faster Temperature Ramp-Down
      Rates.

      Castors if not already existing.

      Window installed if not already existing.

      Extra event outputs from controller to interface to product
      under test.

      RS-232 or IEEE-488 Interface to Controller.

      GN2 Purge


Be sure to ask about the Warranty of a used/recertified chamber or the work done on your existing chamber.

    Period: Commonly 90 days parts + labor within the United States.
    Location: Will Warranty work be provided at customer’s location – No need to return equipment unless under certain circumstances.
    Is an Extended warranty available?
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